Explosion-proof Batteries

Explosion-proof Batteries

As a leading explosion-proof battery manufacturer, we specialize in designing and producing high-safety energy solutions for hazardous and classified environments. Our batteries are engineered with reinforced housings, flameproof enclosures, multi-layer protection circuits, and advanced BMS systems, preventing sparks, overheating, or internal faults from igniting flammable gases or dust.

Our products comply with international standards such as ICEL1010, IEC60598, IEC61951, IEC62133, IEC61960, UN38.3, and EU directives, ensuring safe, reliable, and globally certified performance for OEMs, system integrators, and safety-critical applications worldwide.

 

What Are Explosion-Proof Batteries?

Explosion-proof batteries are high-safety energy sources designed for use in classified hazardous locations. Typically based on Nickel-Cadmium or LiFePO₄ chemistries, these batteries feature stable, leakproof electrolytes and rugged casings.

Key safety elements include:

Sealed cell housings to prevent leaks.

Flameproof enclosures (Ex-rated) that contain sparks or heat inside the battery.

Internal vents or safety valves that release excess pressure safely.

Multi-layer protection circuits for overcharge, over-discharge, short-circuit, and temperature cutoffs.

Redundant BMS components for fail-safe operation.
 

Technology & Certifications

Rugged Casing & Venting

Flameproof metal or high-strength polymer enclosures (Ex d type).

Engineered vent valves safely release internal pressure.

Resistant to impact, heat, vibration, and corrosive conditions.

 

Multi-Layer Electrical Safety

Integrated BMS or PCM systems monitor and protect against:

Overcharge

Over-discharge

Short circuits

Overheating

Dual-layer design ensures fail-safe shutdown in fault conditions.

 

High-Grade Chemistry

Nickel-Cadmium or LiFePO₄ cells with high thermal stability and long cycle life.

Flame-retardant additives and responsive separators enhance safety.

 

Certified to Global Standards

Our products comply with international standards such as ICEL1010, IEC60598, IEC61951, IEC62133, IEC61960, UN38.3, and EU directives, ensuring safe, reliable, and globally certified performance.

 

Explosion-Proof Batteries Applications

Explosion-proof batteries are ideal for hazardous environments where flammable gases, dust, or chemicals pose ignition risks. Typical applications include:

Oil & Gas Equipment: Downhole drilling tools, sensors, subsea modules, platform instruments.

Mining & Tunneling: Underground lighting, ventilators, communication radios, and mining machinery.

Chemical Process Plants: Hazardous-area control units, gas analyzers, leak detectors, pump controllers.

Industrial Automation / Robotics: Explosion-proof motors, mobile robots, and inspection drones in refineries or grain silos.

Aerospace & Defense: Battery systems for fueling stations, ground-support equipment, and specialized unmanned vehicles operating in explosive atmospheres.

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    Lyra Li: +86 132 4683 4393

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